More About the Project
Before beginning their digital transformation journey, Arca Continental relied on their ERP system to generate monthly asset performance reports. The management of assets was administered from these results indicators, which naturally caused the organization to take a reactive approach to day-to-day incidents. Additionally, these Key Performance Indicators (KPI) were difficult for stakeholders to access and interpret due to a lack of context and minimal knowledge regarding business rules for operational systems. While Arca Continental faced challenges identifying their pain points, management was also taking more time to make assertive decisions based on the available data, which resulted in room for improvement in overall productivity and cost-efficiency.
Arca Continental selected Engineering Industries eXcellence as the ideal strategic partner to identify the right Asset Performance Management and Manufacturing Operations Management (MOM) solutions for implementation across their global production sites. In conjunction with business intelligence, Engineering IndX used available sources of data from the customer’s SAP ERP system to shape a tailored strategy that best aligned with Arca Continental’s business drivers. Collaboration with key stakeholders led our experts to determine that solutions from Siemens’ innovative product portfolio would be the most effective to meet their operational needs, and after approval from the customer, implementation began at the customer’s main site in Mexico.
Leveraging Siemens Opcenter Execution Process (SIMATIC IT UAPI) software, our experts enabled Arca Continental to monitor, control and manage all the activities, resources and works-in-progress across their enterprise during production. Next, our team implemented Siemens MindSphere to monitor the usage and performance of Arca Continental’s assets within their facilities. As a result, plant managers and operators could ensure optimized resource utilization, minimizing the costs of energy and materials, and preventing bottlenecks and quality issues during production. Finally, our specialists leveraged Siemens Opcenter Manufacturing Intelligence (MI) software to integrate different sources of operational data from their ERP systems, for the purpose of deeper analytics, reporting, visual summaries and data sharing between enterprise-level and shop-floor systems. Thanks to the collaboration of our teams in the U.S. and Mexico for this Industry 4.0 initiative, Arca Continental has a new digital ecosystem to revolutionize production data and asset management.
Engineering’s Advantage
As a long-standing partner of Siemens Digital Industries specializing in their digital manufacturing portfolio, as well as an established system integrator in the Industry 4.0 space, Engineering Industries eXcellence was the right strategic partner to help Arca Continental digitalize their asset management and data democratization processes. Our MOM specialists’ technical expertise, industry experience and strong customer relationships allowed us to form a solution strategy that would create a new foundation for operational excellence and reap long-term benefits. We continue to support the customer on their digital transformation journey, enabling them to disrupt the market, ensure sustained growth and face the future of Industry 4.0 with a clear path forward.